An overview of recent advances in treatment of complex dye-containing wastewater and its techno-economic assessment

Industries such as textiles, polymers, pharmaceuticals, papers, and tanneries are the key contributors to the global economy. These industries utilize various types of synthetic dyes in their processes, leading to discharge of dyes-contaminated wastewater. The wastewater generally contains various types of dyes (such as methyl orange, congo red, malachite green, etc.), which have a detrimental impact on the ecosystem and human health due to their toxic, carcinogenic, and mutagenic nature. As the result, it is crucial to treat the dyes-contaminated wastewater to protect the environment and render it suitable for reuse, mitigating the escalating global demand for clean water. This review provides a comprehensive overview of dyes and their treatment technologies (i.e., physical, chemical, and biological treatment). Among various treatment methods, the biological treatment is widely employed due to its energy efficiency and eco-friendliness. However, biological treatment faces challenges such as slow processing rates and limited effectiveness in handling low-biodegradability pollutants (BOD₅/COD <0.2). This review also highlighted recent advancements in treatment technologies and explored the emerging integrated treatment method that aims to achieve higher removal efficiency for a low biodegradability index dye-contaminated wastewater. Additionally, a techno-economic assessment is presented, analyzing the cost-effectiveness of the emerging technologies in real-world applications. Further, the critical research gaps and future outlooks are also discussed. Overall, the review aims to contribute to the ongoing efforts to improve wastewater treatment processes and promote sustainable water management practices.