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Updated: Jun 10, 2025

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Published on: August 9, 2022
Dissolution of copovidone-based amorphous solid dispersions: Influence of atomic layer coating, hydration kinetics,
Emily G Benson1, Dana E Moseson1, Shradha Bhalla1
1Department of Industrial and Molecular Pharmaceutics, College of Pharmacy, Purdue University, West Lafayette, IN 47907, United States.
Atomic layer coating (ALC) improves amorphous solid dispersion (ASD) powder characteristics. However, ALC
Area of Science:
- Pharmaceutical Sciences
- Materials Science
- Drug Delivery
Background:
- Amorphous solid dispersions (ASDs) enhance drug solubility and bioavailability.
- Atomic layer coating (ALC) is a solvent-free technique for nanolayer ceramic coating of particles.
- ALC can improve powder properties and prevent drug crystallization in ASDs.
Purpose of the Study:
- To evaluate the effect of aluminum oxide coating thickness and conformality on ritonavir/copovidone ASD release.
- To investigate the influence of ALC on ASD hydration and phase separation.
- To assess the role of formulation in mitigating coating effects on drug release.
Main Methods:
- Coating of ritonavir/copovidone ASD particles with aluminum oxide via ALC.
- Preparation and dissolution testing of uncoated and coated ASD powders, neat tablets, and formulated tablets.
- Confocal fluorescence microscopy (CFM) to visualize particle hydration and phase separation.
Main Results:
- ALC had minimal impact on powder dissolution when defects allowed solvent penetration.
- In tablets, ALC slowed hydration, leading to drug-polymer phase separation and reduced release.
- Formulation with superdisintegrants and lactose restored rapid drug release from coated ASDs.
Conclusions:
- Hydration rate is critical for ASD performance in solid dosage forms.
- CFM is a valuable tool for understanding ASD release and phase behavior.
- Effective formulation strategies can overcome release limitations imposed by ALC.
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