Effects of Post-Processing Parameters on 3D-Printed Dental Appliances: A Review

In recent years, additive manufacturing (AM) has been recognized as a transformative force in the dental industry, with the ability to address escalating demand, expedite production timelines, and reduce labor-intensive processes. Despite the proliferation of three-dimensional printing technologies in dentistry, the absence of well-established post-processing protocols has posed formidable challenges. This comprehensive review paper underscores the critical importance of precision in post-processing techniques for ensuring the acquisition of vital properties, encompassing mechanical strength, biocompatibility, dimensional accuracy, durability, stability, and aesthetic refinement in 3D-printed dental devices. Given that digital light processing (DLP) is the predominant 3D printing technology in dentistry, the main post-processing techniques and effects discussed in this review primarily apply to DLP printing. The four sequential stages of post-processing support removal, washing, secondary polymerization, and surface treatments are systematically navigated, with each phase requiring meticulous evaluation and parameter determination to attain optimal outcomes. From the careful selection of support removal tools to the consideration of solvent choice, washing methodology, and post-curing parameters, this review provides a comprehensive guide for practitioners and researchers. Additionally, the customization of post-processing approaches to suit the distinct characteristics of different resin materials is highlighted. A comprehensive understanding of post-processing techniques is offered, setting the stage for informed decision-making and guiding future research endeavors in the realm of dental additive manufacturing.