Development and optimization of an in vitro release assay for evaluation of liposomal irinotecan formulation

Vivian Juang1, Jingyao Gan1, Ziyun Xia1

  • 1Department of Pharmaceutical Sciences, University of Michigan, Ann Arbor, MI 48109, United States; Biointerfaces Institute, University of Michigan, Ann Arbor, MI 48109, United States.

Insights

A new in vitro release test (IVRT) was developed for Onivyde® (pegylated irinotecan liposomal formulation) to aid generic drug development. This optimized assay ensures quality control and comparability for liposomal irinotecan formulations.

Area of Science:

  • Pharmaceutical Sciences
  • Drug Delivery Systems
  • Oncology Therapeutics

Background:

  • Onivyde® (pegylated irinotecan liposomal formulation) is FDA-approved for metastatic pancreatic adenocarcinoma.
  • Developing generic versions of complex liposomal formulations like Onivyde® presents significant manufacturing and quality control challenges.
  • A robust in vitro release test (IVRT) is crucial for evaluating the quality and comparability of generic liposomal drug products.

Purpose of the Study:

  • To develop and optimize a reliable in vitro release test (IVRT) for Onivyde® (pegylated irinotecan liposomal formulation).
  • To establish critical parameters influencing the in vitro release of irinotecan from liposomal formulations.
  • To provide a validated assay for assessing the quality and in vitro comparability of generic irinotecan liposomal formulations.

Main Methods:

  • Utilized dialysis membrane techniques to establish the in vitro release profile of Onivyde®.
  • Investigated the impact of release medium composition, pH, temperature, initial concentration, and dialysis bag specifications (material, molecular weight cut-off) on drug release.
  • Optimized IVRT conditions including a 5 mM ammonium bicarbonate/HEPES buffer (pH 7.4), 4.6 µg/mL initial concentration, 50 kDa dialysis bags, 37°C, and 80 rpm agitation.

Main Results:

  • Identified key factors affecting Onivyde® release, including medium composition, temperature, concentration, dialysis bag properties, and pH.
  • Developed an optimized IVRT method using specific buffer, concentration, dialysis bag size, temperature, and agitation settings.
  • Demonstrated that the optimized IVR assay can effectively differentiate between varying qualities of irinotecan liposomal formulations.

Conclusions:

  • The developed IVRT provides a robust and reproducible method for evaluating liposomal irinotecan formulations.
  • This assay is essential for ensuring the quality control and in vitro comparability of generic Onivyde® products.
  • The findings facilitate the development and regulatory assessment of generic pegylated irinotecan liposomal formulations.