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Deep Neural Network-Based Cigarette Filter Defect Detection System with FPGA Acceleration for Online Recognition.

Liang Huang1, Qiongxia Shen2, Chao Jiang2

  • 1School of Electronic Information and Communications, Huazhong University of Science & Technology, Wuhan 430074, China.

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|October 26, 2024
PubMed
Summary

This study introduces an AI model for cigarette defect detection, achieving 95.88% accuracy. The system uses RESNET18 and FPGA deployment for high-speed, real-time quality control in manufacturing.

Keywords:
deep neural networkdefect detectionfield programmable gate arrayreal-time

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Area of Science:

  • Manufacturing Technology
  • Artificial Intelligence
  • Computer Vision

Background:

  • Machine vision and AI are used in cigarette manufacturing for defect detection.
  • Current methods struggle with high accuracy and real-time detection for complex cigarette patterns.

Purpose of the Study:

  • To develop an accurate and high-speed defect detection model for cigarettes.
  • To address the limitations of existing real-time defect detection systems.

Main Methods:

  • A RESNET18-based model combined with a feature enhancement algorithm was proposed.
  • The model was deployed on a field-programmable gate array (FPGA) for parallel processing.

Main Results:

  • The proposed model achieved a detection accuracy of 95.88% on a cigarette filter defect dataset.
  • An end-to-end detection speed of 9.38 ms was achieved.

Conclusions:

  • The developed model effectively improves detection accuracy for cigarette defects.
  • FPGA deployment enables high-speed, real-time defect detection in cigarette manufacturing.