Epoxidized cardanol oleate (ECD-OA) as an effective biobased chain extender of polylactic acid (PLA)

Moisture exposure during polyester processing can lead to degradation, resulting in the formation of carboxyl and hydroxyl end-groups. To preserve mechanical properties, thorough drying and the use of chain extenders like epoxy acrylates and isocyanates during extrusion are crucial for maintaining or enhancing molecular weight through in-situ reactions. Our study introduced epoxidized cardanol oleate (ECD-OA), containing epoxy and long-chain alkyl groups, as a potential chain extender, and compared its effectiveness with commercially available epoxidized cardanol glycidyl ether (cardolite NC514). Compared to neat PLA without chain extension, the addition of 1 phr ECD-OA resulted in an increase in the molecular weight (M_w) of PLA from 15.3 × 10⁴ g/mol to 17.1 × 10⁴ g/mol, demonstrating a chain extension efficiency of 11.8 %. The melt flow rate of PLA decreased from 9.9 g/10 min to 5.0 g/10 min, and the initial thermal degradation temperature of PLA increased by 5.7 °C. Upon chain extension, there was a substantial increase in both the elongation at break and tear resistance of the PLA film. The results demonstrate that ECD-OA can extend PLA molecular chains through chemical reactions and promote entanglement with the long alkane chain, consequently enhancing the mechanical and thermal properties of PLA. Due to the enzyme's preference for biobased small molecules, the PLA film with the addition of a biobased chain extender is more prone to enzymatic degradation compared to neat PLA. To conclude, ECD-OA acts as a bio-based chain extender that improves the performance of PLA while also enhancing its biodegradability.