Machine learning-driven discovery of high-performance MEMS disk resonator gyroscope structural topologies

The design of the microelectromechanical system (MEMS) disc resonator gyroscope (DRG) structural topology is crucial for its physical properties and performance. However, creating novel high-performance MEMS DRGs has long been viewed as a formidable challenge owing to their enormous design space, the complexity of microscale physical effects, and time-consuming finite element analysis (FEA). Here, we introduce a new machine learning-driven approach to discover high-performance DRG topologies. We represent the DRG topology as pixelated binary matrices and formulate the design task as a path-planning problem. This path-planning problem is solved via deep reinforcement learning (DRL). In addition, we develop a convolutional neural network-based surrogate model to replace the expensive FEA to provide reward signals for DRL training. Benefiting from the computational efficiency of neural networks, our approach achieves a significant acceleration ratio of 4.03 × 10⁵ compared with FEA, reducing each DRL training run to only 426.5 s. Through 8000 training runs, we discovered 7120 novel structural topologies that achieve navigation-grade precision. Many of these surpass traditional designs in performance by several orders of magnitude, revealing innovative solutions previously unconceived by humans.