Rapid, Controlled Branching Polymerization of Cyanoacrylate via Pathway-Enabled, Site-Specific Branching Initiation

Controlled branched structures remain a key synthetic limitation for monomeric tissue adhesives because their on-site polymerization that enables adhesion formation requires rapid kinetics, high conversion, and straightforward setup. In this context, site-specific branching initiation by using evolmers is potentially effective for structural control; however, the efficiency and kinetics in current reaction setups persists to be a major challenge. In this paper, an evolmer induces a controlled branching polymerization of cyanoacrylate amid the high monomer reactivity useful in rapid adhesion. The contrasting reactivities between the vinyl and the initiating groups in the evolmer molecule generate a kinetic pathway that favors a control-enabling branching mechanism. Through density functional theory calculations, the reaction pathway toward branching is shown to kinetically favor site-specific initiation by six orders of magnitude than the route toward non-specificity. Reaction monitoring confirms the branching polymerization after the polymerization with the evolmer forms a more compact structure than the linear counterpart. Control of branching density is demonstrated in rapid polymerizations within minutes and in polymerizations completed in an instant. These results provide a template for achieving site-specific branching initiation during adhesion formation and, broadly, where conditions for kinetic control are necessary.