The Flammability and Thermal Stability of Filling Epoxy Foam Plastics for Construction Purposes

An effective type of polymer heat-insulating material (foams) based on reactive oligomers is casting epoxy foams with high technological and operational parameters. However, polyepoxide foams are highly flammable, which significantly restrains their application in the construction industry. The aim of this work was to develop effective methods for reducing the flammability of filling epoxy foams. In order to achieve the objective, the following objectives were addressed: determining the influence of the chemical nature and content of additive and reactive bromine- and phosphorus-containing compounds on the thermal stability, flammability and operational properties of filling epoxy foams, and the development of polyepoxy foams of reduced flammability with high-quality physical and mechanical characteristics. When estimating the flammability of epoxy foams, we used both state-approved methods and the methods described in scientific and technical literature. The thermal properties of epoxy foams were studied with the help of multimodular thermoanalytical complex DuPont-9900. The data on the influence of the apparent density of foams and oxygen concentration in the oxidant flow on the flame propagation speed on the horizontal surface of polyepoxy foams are presented. It was revealed that the chemical nature of amine hardeners does not affect the thermal stability and flammability of epoxy foams. It was established that phosphate plasticizers are ineffective flame retardants of foamed epoxy resin, and the chemical structure of additive organobromic flame retardants insignificantly affects their efficiency. It was shown that microencapsulated flame retardants are inferior in flame retardant efficiency to additive flame retardants. It was found that effective flame retardants for casting polyepoxy foams are phosphorus-containing oligoether methacrylate and epoxidized waste from the production of tetrabromodiphenylpropane. The results of this research will form the basis for the production of an experimental industrial batch of samples of pouring epoxy foams of reduced flammability.