Segmented Two-Dimensional Progressive Polynomial Calibration Method for Nonlinear Sensors

Nonlinearity in sensor measurements reduces the sensor's accuracy. Therefore, accurate calibration is necessary for reliable sensor operation. This study proposes a segmented calibration method that divides the input range into multiple sections and calculates the optimized calibration functions for each one. This approach reduces the overall error rate and improves the calibration accuracy by isolating distinctive regions. The modified progressive polynomial calibration technique is used to calculate the calibration function. This algorithm addresses the computational complexity, allowing for reduced polynomial degrees and improving the accuracy. The segmented calibration method achieves a significantly lower error rate of 0.000006% compared to the original single calibration method, which has an error rate of 0.0823%, when using the same six calibration points and a fifth-degree polynomial function. This method maintains improved accuracy with fewer calibration points, and its ability to reduce the computational complexity and calculation time while using lower polynomial degrees is confirmed. Additionally, it can be extended to two dimensions to reduce the errors caused by cross-sensitivity. The results from a two-dimensional simulation show a reduction in the error rate ranging from 15.84% to 2.07% in an 8-bit signed fixed-point system. These results indicate that the segmented calibration method is an effective and scalable solution for various typical sensors.