Experimental Study on Optimizing Hydrogen Production from Sludge by Microwave Catalytic Pyrolysis Using Response Surface Methodology

Catalytic pyrolysis technology is a harmless and useful solid waste treatment method. Studying the catalytic pyrolysis of sludge for hydrogen production is of practical significance. Therefore, this paper prepared a bifunctional catalyst with both microwave absorption and catalytic properties from electroplating sludge through carbonization and acid modification processes and then was characterized by XRD, BET, SEM, XPS, and FTIR. An experimental study employed a conventional-then-microwave pyrolysis method to investigate the catalytic pyrolysis process of municipal sludge. Combining central composite design (CCD) and response surface methodology (RSM) with three factors and five levels, this paper investigated the interactive effects of the conventional pyrolysis temperature, microwave irradiation time, and catalyst addition ratio on the unit hydrogen production (UHP) of sludge. A predictive model based on a second-order polynomial regression equation was developed. The results revealed that the catalyst possesses a specific surface area and pore structure and that the second-order polynomial model fits well. The conventional pyrolysis temperature, microwave irradiation time, catalyst addition ratio, and interaction between the latter two significantly affected the UHP of sludge. The optimal operation conditions of conventional pyrolysis temperature, microwave irradiation time, and catalyst addition ratio were 462.7 °C, 8.8 min, and 12.4%, respectively. Under these optimal conditions, the UHP was 13.22 mmol/g, with a relative error of only 1.12% compared to the predicted model value of 13.37 mmol/g.