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Crucial aspects for maintaining rAAV stability
Johannes Lengler1, Mia Gavrila1, Janina Brandis2
1Gene Therapy Process Development, Baxalta Innovations GmbH, a Part of Takeda Companies, Uferstraße 15, 2304, Orth an Der Donau, Austria.
Scientific Reports
|November 12, 2024
Summary
Maintaining the stability of adeno-associated virus (AAV) vectors is crucial for gene therapy. Storing AAV vectors below -65°C or using lyophilization preserves their biopotency and efficacy for extended periods.
Area of Science:
- Biotechnology
- Molecular Biology
- Gene Therapy
Background:
- Adeno-associated virus (AAV) vectors are critical for gene therapy applications.
- Ensuring consistent product quality and efficacy of AAV vectors during storage is paramount.
- Understanding the impact of storage conditions on AAV vector properties is essential for manufacturing and clinical use.
Purpose of the Study:
- To investigate the influence of various storage conditions on the physicochemical and biological properties of rAAV8 and rAAV9 vectors.
- To assess the short-term storage stability, low-temperature viability, and lyophilization effects on AAV preparations.
- To identify optimal storage strategies for maintaining AAV vector biopotency and efficacy.
Main Methods:
- Quantification of capsid and genome titers.
- Biopotency assessments to evaluate vector functionality and efficacy.
- Analysis of AAV vector stability under different temperature, pH, and storage conditions (short-term, long-term, freeze/thaw, lyophilization).
Main Results:
- Freeze/thaw cycles had minimal impact on rAAV9-aGAL functionality.
- Prolonged room temperature storage decreased biopotency, while elevated temperatures accelerated decay.
- Addition of sucrose and sorbitol enhanced rAAV stability; acidic pH (2.5) significantly reduced biopotency.
- Long-term storage below -65°C preserved rAAV vector effectiveness for years; lyophilization maintained functionality for at least 10 months.
Conclusions:
- Storage temperature and pH significantly impact AAV vector biopotency and efficacy.
- Very low-temperature storage (below -65°C) and lyophilization are effective methods for long-term AAV vector preservation.
- Capsid titer alone does not guarantee preserved biopotency; functional assessments are critical.
- Optimized storage conditions can maximize AAV vector stability and therapeutic potential.
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