ZnO doped PAMAM for asphalt improvement as anti-corrosive coatings

Asphalt is widely used as a coating resin due to its excellent adhesion strength and cost-effectiveness; however, its limited corrosion protection necessitates enhancement. In this study, poly(amidoamine) (PAMAM), combined with zinc oxide (ZnO) nanoparticles, was incorporated into the asphalt matrix to improve its anticorrosive properties. Various ratios of PAMAM-ZnO nanocomposite (1, 2, 4, and 6% by weight) were added to the asphalt binder, with the materials characterized using XRD, ¹H-NMR, and SEM techniques. The 2% PAMAM-ZnO/asphalt ratio exhibited the most significant improvement, achieving a corrosion protection efficiency (η%) of 97.93%, as confirmed by Tafel analysis, and a charge transport resistance (R_CT) of 75.91 Ω cm² according to electrochemical impedance spectroscopy (EIS) data. A combination of barrier formation and sacrificial protection drives the corrosion inhibition mechanism. The PAMAM-ZnO nanocomposite forms a highly uniform layer on the carbon steel surface, creating an effective physical barrier that prevents the penetration of corrosive agents, thereby minimizing defects like pinholes. This barrier effect is complemented by the sacrificial protection provided by the ZnO nanoparticles, which are more reactive than the underlying steel and preferentially interact with corrosive ions (e.g., chloride ions). This interaction leads to the formation of stable ZnO corrosion products, which enhance the barrier and reduce the likelihood of corrosion on the steel surface. Additionally, PAMAM facilitates the even distribution and strong adhesion of ZnO within the asphalt matrix, ensuring a durable protective layer. The synergic impact between the polymer barrier and sacrificial ZnO protection results in the exceptional corrosion resistance observed in the 2% PAMAM-ZnO/asphalt formulation, offering a promising approach for advanced anticorrosive coatings.