Characterization of Mycelium Biocomposites under Simulated Weathering Conditions

Expanded polystyrene (EPS) remains a popular packaging material despite environmental concerns such as pollution, difficulty to recycle, and toxicity to wildlife. The goal of this study is to evaluate the potential of an ecofriendly alternative to traditional EPS composed of a mycelium biocomposite grown from agricultural waste. In this material, the mycelium spores are incorporated into cellulosic waste, resulting in a structurally sound biocomposite completely enveloped by mycelium fibers. One of the main criteria for shipping applications is the ability of a material to withstand extreme weather conditions. Accordingly, this study focused on evaluating a commercially available mycelium material before and after exposure to various weathering conditions, including high and low temperatures at different humidity levels. Fourier transform infrared spectroscopy (FTIR) was performed to examine any transformations in the mycelium structure and composition, whereas scanning electron microscopy (SEM) was used to reveal any changes in the morphology. Similarly, thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) analyses were conducted to evaluate the thermal behavior, whereas mechanical properties were measured by using shore hardness and Izod Impact testing. Although some irreversible changes were observed due to the exposure to high temperatures, the material exhibited good thermal stability and impact resistance. FTIR analysis demonstrated small changes in the biocomposite structure and protein rearrangement as a result of weathering, whereas SEM revealed some cracking in the cellulose substrate. A combination of low temperatures and humidity resulted in significant moisture absorption, as indicated by TGA and DSC. This in turn decreased the hardness of the fibers by nearly 2-fold; however, the impact strength of the entire biocomposite remained unchanged. Overall, these results provide important insight into the structure-property relationships of mycelium-based materials.