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Modeling Material Machining Conditions with Gear-Shaper Cutters with TiN0.85-Ti in Adhesive Wear Dominance Using
Maciej Kupczyk1, Michał Leleń2, Jerzy Józwik2
1Institute of Mechanical Technology, Poznan University of Technology, 3 Piotrowo Street, 60-965 Poznan, Poland.
Abstract:
This paper examines the challenges of machining structural alloy steels for carburizing, with a particular focus on gear manufacturing. TiN0.85-Ti coatings were applied to cutting tool blades to improve machining quality and tool life. The research, supported by mathematical modeling, demonstrated that these coatings significantly reduce adhesive wear and improve blade life. The Kolmogorov-Arnold Network (KAN) was identified as the most effective model comprehensively describing tool life as a function of cutting speed, coating thickness, and feed rate. The results indicate that gear production efficiency can be significantly increased using TiN0.85-Ti coatings.
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