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Construction Method of a Digital-Twin Simulation System for SCARA Robots Based on Modular Communication.
Zihan Zhang1, Qihui Guo1, Maksim A Grigorev1
1Department of Electric Drive, Mechatronics and Electromechanics, South Ural State University, Chelyabinsk 454080, Russia.
Sensors (Basel, Switzerland)
|November 27, 2024
Summary
This study introduces a low-cost, cross-platform SCARA robot digital-twin simulation system. This system simplifies robot algorithm development and testing by enabling accurate virtual-to-physical model synchronization.
Area of Science:
- Robotics
- Digital Twin Technology
- Simulation Systems
Background:
- High costs and complexity of physical robot algorithm testing.
- Limitations in fault tolerance and development efficiency for traditional robot control programs.
Purpose of the Study:
- To propose a low-cost, cross-platform SCARA robot digital-twin simulation system.
- To reduce the development cost of robot control algorithms.
- To enhance the accuracy and efficiency of robot algorithm testing.
Main Methods:
- Development of a 5D architecture tailored for different platforms.
- Implementation of a data-processing layer for motion trajectory calculation and storage.
- Construction of an editable, modular, cross-platform communication system for simplified command invocation.
Main Results:
- Accurate data communication and synchronous motion between virtual and physical SCARA robot models.
- Significant reduction in the development cost of control algorithms.
- Successful application of virtual simulation-tested algorithms to physical robot platforms with accurate reproduction of results.
Conclusions:
- The proposed digital-twin simulation system effectively reduces costs and complexity in robot development.
- The system provides a reliable virtual environment for testing robot algorithms before physical deployment.
- Modular communication control enables precise synchronization and efficient algorithm validation for SCARA robots.

