State-of-the-Art Review of Microcapsule Self-Repairing Concrete: Principles, Applications, Test Methods, Prospects

Cement-based materials are widely used in construction worldwide, but they are vulnerable to environmental stressors and thermal fluctuations, leading to the formation of internal cracks that compromise structural integrity and durability. Traditional repair methods such as surface coatings, grouting, and groove filling are often costly and labor-intensive. In response, self-repairing technologies for cement-based materials have emerged as an innovative and promising solution, offering the potential to significantly extend the lifespan of structures and reduce maintenance costs. A particularly novel approach is the development of microcapsule-based self-repairing concrete. In this system, repair agents are encapsulated within microcapsules and combined with curing agents in the concrete matrix. When cracks form, the microcapsules rupture, releasing the repair agents to autonomously heal the damage. This self-repairing mechanism is characterized by its high efficiency, durability, environmental sustainability, and versatility, making it a promising alternative to traditional repair methods. Recent research has focused on the development of microcapsules with various core materials, such as TDI (toluene diisocyanate), IPDI (isophorone diisocyanate), or epoxy resin, as well as composite shell materials including paraffin wax, PE (polyethylene) wax, nano-SiO₂, and nano-CaCO₃. A novel advancement in this area involves the enhancement of microcapsules through the incorporation of magnetic nanomaterials into the shell, providing new possibilities for self-repairing systems that address cracks in cement-based materials.