Controllable Microwave Heating for Energy-Efficient and Universal Synthesis of Atomically Dispersed Metals on...

Carbon-supported single-atom catalysts (SACs) have shown great potential in electrocatalysis, whereas traditional synthesis methods typically involve energy-intensive carbonization processes and unfavorable atomic migration and aggregation. Herein, an energy-efficient and universal strategy is developed to rapidly fabricate various SACs on nitrogen-doped hierarchically porous carbon nanofibers (M-TM/NPCNFs, TM = Fe, Co, Ni, FeCo, and FeNi) by electrospinning and controllable microwave heating technique. Such microwave heating technique enables an ultrafast heating rate (ramping to 900 °C in 5 min) to greatly suppress the random migration and aggregation of metal species. Meanwhile, the energy consumption and time can be reduced to 2.5% and less than half an hour, respectively, compared to traditional pyrolysis methods. As a proof of concept, the synthesized M-Fe/NPCNFs with abundant Fe-N₄ sites exhibit remarkable oxygen reduction reaction (ORR) activity with a high half-wave potential (E_1/2 = 0.88 V) in alkaline media, excellent performance in Zn-air battery with a large discharge specific capacity (801 mAh g^-1) and long-term cycle durability (over 1000 h), demonstrating the great potential of the microwave heating technique in efficient fabrication of SACs for energy related applications.