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Degradation and Fatigue Behavior of 3D-Printed Bioresorbable Tracheal Splints.

Jenna M Wahbeh1,2, John Lama1,2, Sang-Hyun Park1,3

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This study evaluated novel 3D-printed splints for infantile tracheobronchomalacia (TBM). The bioresorbable splints showed promising flexibility and strength, supporting tracheal collapse prevention in simulations.

Keywords:
3D‐printingTracheobronchomalaciadegradationfatiguesplint

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Area of Science:

  • Biomedical Engineering
  • Materials Science
  • Pediatric Surgery

Background:

  • Infantile tracheobronchomalacia (TBM) often requires invasive surgery and rigid implants.
  • A novel, flexible, and bioresorbable 3D-printed splint offers a potential alternative.

Purpose of the Study:

  • To evaluate the structural stiffness and failure modes of two sizes of a novel bioresorbable 3D-printed splint.
  • To assess splint performance under simulated breathing and physiological degradation conditions.

Main Methods:

  • Two splint thicknesses (2mm and 3mm) were tested in simulated breathing and static soaking conditions (PBS and NaOH).
  • Cyclic loading simulated breathing for 7.5 to 30 million cycles.
  • Tensile and compressive strengths were evaluated after degradation.

Main Results:

  • Splints degraded more significantly under simulated breathing than static soaking.
  • Cyclic loading led to earlier splint failure than intended.
  • Static degradation increased splint flexibility over time, with minimal differences between thicknesses.
  • Splints withstood tensile forces, preventing tracheal collapse.

Conclusions:

  • The bioresorbable 3D-printed splints demonstrate potential for treating infantile TBM.
  • Degradation increases flexibility, accommodating infant tracheal growth.
  • These splints eliminate the need for removal surgery, offering a less invasive treatment option.