Investigating the effect of hole size, bottom hole temperature, and composition on cement bonding quality of exploratory wells in Iran

  • 0Department of Petroleum and Mining Engineering, South Tehran Branch, Islamic Azad University, Corner of Kausar Blvd., Deh Haghi (Ahang) St., Southern Nabard Blvd., Pirouzi St., Tehran, 1777613651, Iran. pooria.kianoush@gmail.com.

|

|

Summary

This summary is machine-generated.

Optimizing cement formulation with liquid additives in smaller wellbore sizes improves cement bonding efficiency in Iran's exploratory wells. This enhances well integrity and productivity for future drilling operations.

Area Of Science

  • Petroleum Engineering
  • Geological Engineering

Background

  • Well cementing is crucial for oil and gas well integrity and productivity, especially in challenging exploratory wells.
  • Subpar cement bonding efficiency is a significant concern in exploratory wells due to unpredictable downhole conditions.

Purpose Of The Study

  • To optimize cementing practices in Iran's exploratory wells.
  • To investigate the impact of hole size and bottom hole temperature on cement bonding efficiency.

Main Methods

  • Analysis of cement quality logs (CBL/VDL) from 21 exploratory wells (2012-2022).
  • Design and implementation of a new cement formulation considering bottom hole temperature and gas migration control.
  • Comparison of cement quality across different phases and additives used by three contractors.

Main Results

  • Cement formulations with dominant liquid additives (dispersant, fluid loss controller, anti-gas migration, H.T. retarder) in the 5-inch liner phase showed superior bonding.
  • Smaller hole sizes resulted in better cement bonding quality due to reduced fluid flow and turbulence.

Conclusions

  • Liquid additives in cement formulations enhance bonding efficiency, particularly in the 5-inch liner phase.
  • Optimizing hole size is critical for achieving better cement bonding.
  • Findings provide valuable insights for improving wellbore integrity and productivity in Iran's exploratory wells.

Related Concept Videos

Pore Size Distribution 01:23

89

In concrete, the pore size distribution significantly influences the material's properties. Capillary pores, markedly larger than gel pores, form a vast network within partially hydrated cement paste, reducing the concrete's strength and increasing its permeability. This heightened permeability leads to a greater risk of damage from environmental factors like freeze-thaw cycles and chemical attacks, with the extent of vulnerability also being tied to the water-to-cement ratio.
Adequate...

Porosity in Cement Paste 01:18

117

The porosity of concrete is a measure of the void spaces within its structure. These spaces impact its strength and durability significantly. When water and cement interact, a chemical reaction called hydration creates a semi-solid paste. This paste includes combined water, making up approximately 23% of the cement's dry mass, and gel water, which fills minuscule voids known as gel pores, accounting for about 28% of the cement gel volume.
The balance of water to cement in the mix is...

Testing Water Quality 01:14

103

When the quality of water for concrete preparation is uncertain, its impact on the setting time of cement and compressive strength of mortar is assessed by comparison with de-ionized or distilled water benchmarks. American Society for Testing and Materials (ASTM) C1602 requires the setting times to be within 90 minutes of the control, British Standard (BS) 3146:1980 allows a 30-minute variance in the initial setting, while British Standards European Norm (BS EN) 1008 specifies initial setting...

Bonding and Strength of Aggregate 01:12

140

The bond between aggregate particles and the cement matrix is significantly influenced by the shape and surface texture of the aggregates. High-strength concretes benefit from a rougher texture, which leads to stronger bonding due to greater adhesion. Angular aggregates with larger surface areas also enhance this bond. The bonding quality, however, is complex to assess as no universally accepted test exists. Good bonding is indicated when a crushed concrete specimen shows some aggregate...

Permeability of Concrete 01:25

122

Permeability in the context of concrete refers to how easily liquids or gases can pass through the material. This quality is crucial for assessing the water-tightness and durability of concrete structures and their resistance to chemical attacks. Concrete permeability can be determined through comparative laboratory tests. These tests typically involve sealing a concrete specimen from the sides, applying water pressure to the top surface with pressure, and measuring the amount of water passing...

Fineness of Cement 01:15

118

The fineness of cement directly influences the rate of hydration, as the hydration begins at the surface of the cement particles. In addition to hydration, the fineness of cement is vital for various properties of concrete including workability, gypsum requirement, and long-term behavior. The fineness of cement is represented in terms of the specific surface of cement which is typically measured in square meters per kilogram, with several methods available for this determination.
Direct...