Design and performance of a novel multi-leaf collimator composed of leaves with fixed and movable layers

The multi-leaf collimator (MLC) is an advanced device utilized for beam shaping and intensity modulation in radiotherapy. With the framework of the contemporary single-layer MLC featuring a rounded leaf tip, the leaf tip transmission and leakage exert a considerable influence on radiotherapy.

To scale down the leakage and transmission from the leaf gap when the opposite leaves are closed.

This study proposes a new design of MLC, named dynamic leaf machine (DLM), specifically engineered to diminish the transmission and leakage from the MLC leaf tip. The DLM incorporates an innovative leaf configuration that involves a combination of fixed and movable layers in a single MLC leaf named fixed and movable (FM) layers leaf, which is advantageous in dealing with transmission and leakage from the leaf tip by employing a staggered arrangement of the fixed and movable layer when the opposite leaves are closed. Subsequently, the DLM is assembled on the Elekta VERSA HD accelerator to assess its performance, focusing on aspects of mechanical characters, transmission, leakage, and penumbra.

In comparison to conventional MLC leaves, the FM leaf design in the DLM has achieved a remarkable reduction in the leakage between opposed closed leaves, decreasing it from 48.41% to 0.41%. Additionally, the transmission between the adjacent leaves has been measured at 0.59%, and the penumbra in 16 mm × 32 mm field is 2.82 mm, aligning with the performance of conventional MLC.

The DLM with FM leaf performs a significant reduction in transmission from the opposite leaf tip in comparison to conventional MLC while maintaining minimal penumbra, effectively mitigating the transmission and leakage problem between opposing leaves, thereby enhancing the effect of radiotherapy.