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Updated: Jun 6, 2025

Manufacturing Chimeric Antigen Receptor CAR T Cells for Adoptive Immunotherapy
Published on: December 17, 2019
Integrating binding affinity and tonic signaling enables a rational CAR design for augmented T cell function
Markus Barden1, Patrick Ronan Elsenbroich1, Vivian Haas2
1Division of Genetic Immunotherapy, Leibniz Institute for Immunotherapy, Regensburg, Germany.
Background:
The success of chimeric antigen receptor (CAR) T cell therapy for hematological malignancies has not yet translated into long-term elimination of solid tumors indicating the need for adequately tuning CAR T cell functionality.
Methods:
We leveraged a translational pipeline including biophysical characterization and structural prediction of the CAR binding moiety, evaluation of cellular avidity, synapse formation, T cell motility, and functional capacities under repetitive target challenge and in sustained tumor control.
Results:
As an example of clinical relevance, we derived a panel of anti-Her2 CARs covering a 4-log affinity range, all expected to target the same Her2 epitope. The same scFv mutations increased both antigen-specific affinity, cellular avidity, and antigen-independent "tonic" signaling; above a minimum threshold, raise in affinity translated into functional avidity in a non-linear fashion. In this case, replacement by amino acids of higher hydrophobicity within the scFv coincidentally augmented affinity, non-specific binding, spontaneous CAR clustering, and tonic signaling, all together relating to T cell functionality in an integrated fashion.
Conclusions:
Data emphasize that tonic signaling is not always due to the positive charge but can be driven by hydrophobic interactions of the scFv. CAR binding affinity above the threshold and tonic signaling are required for sustained T cell functionality in antigen rechallenge and long-term tumor control.
Insights
Tuning chimeric antigen receptor (CAR) T cell functionality is key for solid tumor treatment. CAR binding affinity and tonic signaling, influenced by hydrophobic interactions, are crucial for sustained T cell activity and tumor control.
Area of Science:
- Immunology
- Cancer Biology
- Biochemistry
Background:
- Chimeric antigen receptor (CAR) T cell therapy shows promise for hematological malignancies but faces challenges in solid tumors.
- Optimizing CAR T cell functionality is essential for improving efficacy against solid tumors.
Purpose of the Study:
- To investigate the relationship between CAR binding affinity, tonic signaling, and T cell functionality in solid tumor treatment.
- To explore the role of hydrophobic interactions in CAR T cell avidity and signaling.
Main Methods:
- Utilized a translational pipeline involving biophysical characterization and structural prediction of CAR binding moieties.
- Evaluated cellular avidity, synapse formation, T cell motility, and functional capacities under repetitive target challenge.
- Assessed sustained tumor control in preclinical models.
Main Results:
- Derived anti-Her2 CARs with a 4-log affinity range, demonstrating that scFv mutations impact affinity, avidity, and tonic signaling.
- Observed a non-linear relationship between increased affinity and functional avidity above a minimum threshold.
- Found that hydrophobic interactions within the scFv augment affinity, non-specific binding, and tonic signaling, influencing T cell functionality.
Conclusions:
- Tonic signaling can be driven by hydrophobic interactions in the scFv, not solely by positive charge.
- CAR binding affinity above a threshold and tonic signaling are critical for sustained T cell functionality during antigen rechallenge and long-term tumor control.
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