Upcycling Textile Waste into Anionic and Cationic Cellulose Nanofibrils and Their Assembly into 2D and 3D Materials

Extracting high-performance nanomaterials from waste presents a promising avenue for valorization. This study presents two methods for extracting cellulose nanofibrils (CNFs) from discarded textiles. Post-consumer cotton fabrics are chemically treated through either cationization with (2,3-epoxypropyl)trimethylammonium chloride or TEMPO/NaBr-catalyzed oxidation, followed by fibrillation to produce Cat-CNFs and TO-CNFs, respectively. Molecular models indicate variations in the effective volume of each grafted group, influencing the true densities of the functionalized fibers. Significant differences in the morphology of the CNFs arise from each functionalization route. Both CNF types exhibit high surface charge (>0.9 mmol g^-1), small cross-sections (<10 nm), and high aspect ratios (>35). TO-CNFs have a higher surface charge, whereas Cat-CNFs exhibit a higher aspect ratio and greater colloidal stability across a broader pH range. Cat-CNFs exhibit cross-sections at the elementary fibril level, highlighting the steric impact of the grafted surface groups on fibrillation efficiency. Nanopapers from these CNFs demonstrate high optical transmittance and haze, whereas anisotropic foams show mechanical properties comparable to foams made from wood-based CNFs. This work highlights the potential of post-consumer cotton textiles as a CNF source and the impact of chemical treatment on the properties of the fibers, CNFs, and resulting lightweight materials.