Enhanced oil/water separation using superhydrophobic nano SiO₂-modified porous melamine sponges

Recent advancements in functional sponge materials have garnered significant interest due to their efficacy and cost-effectiveness in oil spill remediation. This study introduces both silane coupling agent (methyltrichlorosilane and 3-aminopropyltriethoxysilane) and nano-SiO₂ particles into the melamine sponge framework via impregnation. Additionally, polydimethylsiloxane (PDMS) serves a crucial role in curing to fuse the substrate with the coating through robust covalent bonds. The modified sponges (SiMAPs) facilitate the formation of rough surfaces comprising hierarchical structures by the deposition of nano-SiO₂ particles, while the silane coupling agents and PDMS contribute to a reduced surface energy. These SiMAP sponges maintain high stability with a water contact angle of 162.6° and demonstrate an adsorption capacity ranging from 40 to 90 times their weight in oil or organic solvents. Furthermore, they achieve a separation efficiency exceeding 98% and an oil flux of 14.38 L/m²∙s in immiscible oil-water mixtures. Additionally, the sorption of trichloromethane reaches 88.1 g/g, and the separation efficiency for surfactant-stabilized emulsions containing diesel is 62.8%. Remarkably, the oil-water separation efficiency surpasses 99.8% in dynamic continuous oil-water separation cycles, as evidenced by 20 experimental trials. These results underscore the substantial potential of SiMAP-modified sponges for addressing oil pollution by enhancing oil-water separation.