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Additive Manufacturing of Binary and Ternary Oxide Systems Using Two-Photon Polymerization and Low-Temperature

Halima El Aadad1, Hicham El Hamzaoui1, Yves Quiquempois1

  • 1Univ. Lille, CNRS, UMR 8523-Physique des Lasers Atomes et Molécules (PhLAM), F-59000 Lille, France.

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Summary

Researchers created novel hybrid photoresists for 3D printing intricate microstructures using two-photon polymerization (2PP). These advanced materials enable the fabrication of high-resolution bioglass scaffolds with tunable pore sizes for diverse applications.

Keywords:
additive manufacturinglow-temperature sinteringmulticomponent systemssol–gel processtwo-photon polymerization

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Area of Science:

  • Materials Science
  • Biomaterials Engineering
  • Additive Manufacturing

Background:

  • Multicomponent oxide systems are crucial in optics and medicine.
  • Hybrid materials offer unique properties by combining organic and inorganic components.
  • Two-photon polymerization (2PP) is an advanced technique for high-resolution 3D printing.

Purpose of the Study:

  • To develop novel hybrid photoresists for 3D printing using two-photon polymerization (2PP).
  • To investigate the fabrication of complex microstructures from SiO2-CaO and SiO2-CaO-P2O5 systems.
  • To characterize the thermal stability and structural properties of the printed materials.

Main Methods:

  • Development of hybrid photoresists combining organic acrylate resin and inorganic sol precursors.
  • 3D printing of complex microstructures using two-photon polymerization (2PP).
  • Characterization via thermogravimetric analysis (TGA), Fourier transform infrared spectroscopy (FTIR), and scanning electron microscopy (SEM).

Main Results:

  • Successfully 3D printed microstructures with resolutions of 235 nm and pore sizes of 355 nm.
  • Materials demonstrated thermal stability up to 700 °C without structural collapse.
  • FTIR and SEM confirmed the presence of oxide systems and nanoparticle formation after sintering.

Conclusions:

  • The developed hybrid photoresists are suitable for fabricating high-resolution bioglass scaffolds via 2PP.
  • The process allows for precise control over scaffold design and properties.
  • This work paves the way for advanced bioglass scaffold fabrication with design flexibility.