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Surrogate Model Development for Digital Experiments in Welding
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Study on the Optimization of b-Value for Analyzing Weld Defects in the Primary System.
Do-Yun Jung1, Young-Chul Choi1, Byun-Young Chung1
1Korea Atomic Energy Research Institute, Daejeon 34057, Republic of Korea.
Sensors (Basel, Switzerland)
|December 17, 2024
Summary
This study enhances nuclear power plant safety by integrating a crack analysis algorithm into the Acoustic Leak Monitoring System (ALMS). This system uses acoustic emission (AE) signals for real-time crack growth monitoring and assessment.
Area of Science:
- Nuclear Engineering
- Materials Science
- Structural Health Monitoring
Background:
- Primary system piping in nuclear power plants is critical for safety.
- Early detection of crack growth is essential to prevent catastrophic failures.
- Existing monitoring systems may lack the sensitivity for real-time crack evaluation.
Purpose of the Study:
- To develop and validate a crack analysis algorithm for the Acoustic Leak Monitoring System (ALMS).
- To enable real-time detection and quantitative assessment of crack growth in nuclear power plant piping.
- To enhance the safety and structural integrity monitoring of critical infrastructure.
Main Methods:
- Conducted fracture tests on welded specimens simulating nuclear power plant cold leg sections.
- Measured acoustic emission (AE) signals correlated with strain using an AE testing system.
- Analyzed AE signals using Kaiser and Felicity effects, and calculated RMS-based b-value for crack stability assessment.
Main Results:
- AE signals effectively assessed crack stability and instability via Kaiser and Felicity effects.
- The RMS-based b-value demonstrated reduced sensitivity to signal attenuation, enabling stable crack progression assessment.
- RMS parameter, reflecting signal energy, proved effective for real-time crack growth monitoring.
Conclusions:
- The integrated AE analysis method provides a practical approach for real-time crack monitoring in nuclear power plant piping.
- This method enhances structural safety through quantitative crack progression assessment.
- The findings support the advancement of safety monitoring systems in critical industrial applications.

