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Advancements in microalgal biomass conversion for rubber composite applications
Doaa S Mahmoud1, Salwa H El-Sabbagh2, Sayeda M Abdo3
1Polymers and Pigments Department, National Research Centre, Dokki, Giza, 12622, Egypt. doaa.samiir@yahoo.com.
Scientific Reports
|January 4, 2025
Summary
Microalgal biomass offers a sustainable alternative to petroleum-based carbon black (CB) as a rubber filler. This research shows microalgal biomass can replace up to 50% of CB, improving rubber composite properties.
Area of Science:
- Materials Science
- Polymer Science
- Biotechnology
Background:
- Traditional petroleum-based carbon black (CB) fillers in rubber composites raise environmental concerns due to non-biodegradability and unsustainable production.
- The increasing cost and environmental impact of CB necessitate the exploration of sustainable alternatives for rubber reinforcement.
- Microalgal biomass (MB) presents a promising biodegradable nano filler option with high productivity and efficient resource utilization.
Purpose of the Study:
- To investigate the potential of microalgal biomass (MB) as a partial or complete replacement for carbon black (CB) in rubber composites.
- To evaluate the effect of incorporating MB alongside CB on the properties of Nitrile rubber Acrylonitrile-butadiene rubber (NBR) and Styrene-butadiene rubber (SBR) composites.
- To assess filler-matrix interactions through processability, mechanical properties, Payne effect, and swelling behavior.
Main Methods:
- Microalgal biomass was blended with carbon black at various concentrations for NBR and SBR rubber composites.
- Evaluated processability, mechanical characteristics (e.g., tensile strength, modulus), Payne effect, and swelling properties.
- Compared the performance of dual-filler (MB/CB) composites against traditional CB-filled composites.
Main Results:
- Rubber composites with dual fillers exhibited faster cure times and increased torque.
- Mechanical properties of the rubber composites were significantly improved with the incorporation of microalgal biomass.
- Microalgal biomass effectively reduced the required quantity of carbon black, demonstrating its potential as a partial replacement.
- Up to 50% of carbon black filler could be replaced by microalgal biomass without compromising, and often enhancing, mechanical properties.
Conclusions:
- Microalgal biomass is a viable and effective sustainable filler for rubber composites, capable of partially replacing carbon black.
- The use of microalgal biomass in rubber formulations can lead to improved material performance and reduced reliance on petroleum-based materials.
- This approach offers a pathway to more sustainable rubber production, potentially lowering costs and environmental impact.
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