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Novel Numerical Method for Studying Water Freezing on Surfaces Texturized by Laser
Samih Haj Ibrahim1,2, Tomasz Wejrzanowski1,3, Christian W Karl4
1Technology Partners Foundation, Bitwy Warszawskiej 1920 r. 7A, 02-366 Warsaw, Poland.
Materials (Basel, Switzerland)
|January 8, 2025
Summary
This study developed a numerical simulation method for droplet freezing on textured surfaces. While not predicting exact freezing times, the model effectively compares how different surface patterns influence droplet freezing behavior.
Area of Science:
- Surface Science
- Computational Fluid Dynamics
- Heat Transfer
Background:
- Understanding droplet freezing on surfaces is crucial for various applications, including anti-icing and microfluidics.
- Surface texturization is a known method to control wetting and freezing phenomena.
- Existing numerical models often struggle to accurately capture the complexities of freezing on micro-patterned surfaces.
Purpose of the Study:
- To develop and validate a numerical methodology for simulating water droplet freezing on micrometer-scale texturized surfaces.
- To investigate the influence of different surface texturization patterns (linear, triangular) on droplet freezing behavior.
- To compare the predictive capabilities of the numerical model against experimental freezing delay data.
Main Methods:
- Utilized the finite volume method for numerical simulations of droplet behavior.
- The simulation process involved two stages: droplet stabilization and freezing.
- Incorporated energy equations and temperature boundary conditions for the freezing phase.
- Generated numerical models based on laser-texturized polyurethane-coated metal substrates.
Main Results:
- The numerical methodology successfully simulated droplet stabilization and freezing processes.
- The model demonstrated an ability to compare the freezing delay capabilities of different texturized patterns.
- Accurate prediction of absolute freezing delay time was not achieved, but relative comparisons were valid.
Conclusions:
- The proposed numerical methodology is valuable for comparative analysis of surface texturization effects on droplet freezing.
- The model provides insights into wetting and freezing dynamics on rough surfaces, aiding fundamental understanding.
- Further refinement may enhance the accuracy of predicting absolute freezing delay times.

