An experimental and modelling approach to proclaim sustainable machining using avocado oil-based nano-cutting fluids

Higher-end science and technology facilitate the human community with a sophisticated life despite it curses by abundant pollution. The alarming demand for sustainability pressurizes the manufacturing sector to ensure sustainable manufacturing. Since Molybdenum di sulfide (MoS₂) and avocado oil are known solid and liquid lubricants respectively, hence, it is a worthwhile attempt to implement the bio-based degradable avocado oil enriched with nano Molybdenum di sulfide (nMoS₂) particles as a potential machining fluid for CNC-end milling. Different proportions of avocado oil and nMoS₂ were used to synthesise four distinct machining fluids to assess the individual impact of avocado oil and nMoS₂ particles. The emulsification and sonication were employed to synthesise the fluids. A hybrid Grey Relational Analysis (GRA) coupled with Principal Component Analysis (PCA) was followed to scrutiny the effect of novel machining fluid on machining objectives. The experimental results of physio-chemical properties revealed that avocado-rich 0.5% nMoS₂ excels among others. The L₁₆ orthogonal array experiments associated with statistical analysis explored the developed machining fluid (A6W4/0.5) that significantly impacts the machining objectives. The experimental results manifest that nearly 64.87% of surface roughness and 93.3% of tool wear have been reduced during machining in the presence of A6W4/0.5 fluid than A4W6/0.75. The improved performance of the novel machining fluid upholds its potential to replace conventional fluids and ensure green manufacturing.