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Microplastic Materials for Inhalation Studies: Preparation by Solvent Precipitation and Comprehensive
Katherine Y Santizo1, Hannah S Mangold2, Zeynab Mirzaei3
1BASF SE, Dept. Analytical & Material Science, 67056, Ludwigshafen, Germany.
Small (Weinheim an Der Bergstrasse, Germany)
|January 13, 2025
Summary
Producing respirable microplastics (<4 µm) for inhalation hazard assessment is challenging. Solvent precipitation successfully created representative test materials from PET, PA-6, and TPU, but LDPE aggregated due to hydrophobicity.
Area of Science:
- Environmental Science
- Materials Science
- Toxicology
Background:
- Assessing microplastic inhalation hazards requires respirable (<4 µm) and representative particles.
- Standard manufacturing processes rarely produce microplastics in these required sizes.
Purpose of the Study:
- To develop a method for producing respirable microplastic test materials.
- To evaluate the representativeness of these materials compared to original plastics and other synthesis methods.
Main Methods:
- Solvent precipitation was used to generate respirable microplastics (<4 µm) from thermoplastics polyurethane (TPU), polyamide (PA-6), polyethylene terephthalate (PET), and low-density polyethylene (LDPE).
- Characterization included molecular properties, particle size (number and mass metrics), shape, surface properties (charge, reactivity), and impurities (endotoxins, solvent).
- Precipitated materials were compared to commercial granules and alternative synthesis routes (LDPE, TPU, PET, PA-6, PS, PVC).
Main Results:
- Solvent precipitation successfully produced respirable microplastic test materials for PET, PA-6, and TPU, verified by number and mass metrics.
- Characterization confirmed low charge and surface reactivity for precipitated materials.
- LDPE exhibited strong aggregation due to hydrophobicity, impacting its suitability. Microbial contamination was monitored during storage.
Conclusions:
- Solvent precipitation is a viable method for producing representative, respirable microplastic test materials from PET, PA-6, and TPU for inhalation hazard studies.
- The inherent properties of some polymers, like the hydrophobicity of LDPE, can influence material behavior and require specific considerations.
- Further research may be needed to address challenges with hydrophobic polymers and long-term storage stability.

