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Circular Economy Applied to Sludge Minimization: The STAR Project.

Maria Cristina Collivignarelli1,2, Stefano Bellazzi1, Alessandro Abbà3

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Integrating a thermophilic aerobic membrane reactor (TAMR) significantly reduces wastewater sludge by up to 90%. This innovative approach enhances resource recovery and improves conventional activated sludge system performance.

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resource recoveryrespirometric testssludge minimizationthermophilic membrane reactor

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Area of Science:

  • Environmental Engineering
  • Biotechnology
  • Wastewater Treatment

Background:

  • Biological sludge management from wastewater treatment plants (WWTPs) faces challenges from increasing production and emerging pollutants.
  • Efficient sludge reduction and resource recovery are critical for sustainable wastewater management.

Purpose of the Study:

  • To investigate the integration of a thermophilic aerobic membrane reactor (TAMR) for biological sludge minimization.
  • To assess resource recovery potential and compatibility with conventional activated sludge (CAS) systems.

Main Methods:

  • A six-month industrial-scale monitoring of a TAMR system in a medium-size WWTP.
  • Evaluation of volatile solids (VSs) reduction in thickened sludge.
  • Assessment of TAMR residue compatibility with CAS systems through respirometric tests.

Main Results:

  • The TAMR unit achieved up to a 90% reduction in volatile solids (VSs).
  • The STAR configuration (TAMR + CAS) reduced sludge output to 10% of conventional levels.
  • TAMR residues proved biologically treatable and suitable for reuse as carbon sources, enhancing CAS performance.

Conclusions:

  • Integrating mesophilic and thermophilic systems (like TAMR and CAS) significantly improves sludge management efficiency.
  • This approach lowers operating costs and reduces environmental impacts associated with wastewater treatment.
  • Enhanced resource recovery and improved system performance are key benefits of the STAR configuration.