Drop Dynamics during Condensation on Superhydrophobic Surfaces in Vapor Shear Flow

Accurate models for predicting drop dynamics, such as maximum drop departure sizes, are crucial for estimating heat transfer rates during condensation on superhydrophobic (SH) surfaces. Previous studies have focused on examining the heat transfer rates for SH surfaces under the influence of gravity or vapor flowing over the surface. This study investigates the impact of surface solid fraction and texture scale on drop mobility in a condensing environment with a humid air flow. Experiments recorded condensation with varying surface feature sizes from micro- to nano scale under different flow rates. Video analysis detected the drop-size distribution and maximum drop departure sizes. Particle image velocimetry (PIV) provided accurate shear force representations. Results showed that the maximum drop departure sizes decreased with lower surface solid fractions and higher flow rates. A force balance analysis revealed that coalescence-induced drop jumping aids drop departure. Different drop behaviors due to coalescence were linked to surface characteristics. The study quantified drop jump distances under shear force during condensation on SH surfaces, and found that jump distances increased when coalescing drop sizes were similar. Based on these findings, a method for tuning SH surfaces to control drop size at coalescence and departure was suggested. Drop mobility was measured in terms of Bond and Capillary numbers, showing a dependence on surface solid fraction and pitch size. By combining these into surface slip length, it was shown that drop mobility increases with increasing slip length.