Efficient Corona Suppression Coatings and Their Behavior in Corrosive and Icy Environments

High-voltage transmission lines face significant challenges due to environmental exposure, including corona discharge, ice accretion, and corrosion, which impact their durability and operational efficiency. This study investigates the performance of hydrophilic and superhydrophilic organosilane coatings applied to high-voltage wires to address these issues. Using a combination of experimental setups simulating real-world conditions, we evaluated corona discharge losses, ice adhesion, and corrosion resistance on coated and uncoated wires. The results reveal that hydrophilic and superhydrophilic organosilane coatings offer a substantial reduction in corona discharge power losses, with a 25-60% decrease compared to bare wires. Additionally, the proposed hydrophilic coating exhibits ice adhesion characteristics similar to bare wires, in contrast to the higher ice adhesion observed for superhydrophilic samples. Corrosion tests further highlight the performance of the hydrophilic coating, which reduces corrosion currents by approximately threefold compared to bare wires, demonstrating enhanced protection and long-term stability. While superhydrophilic coatings offer some advantages in corona discharge reduction, their increased ice adhesion and higher corrosion rates limit their applicability. The hydrophilic organosilane coating thus emerges as the optimal tradeoff, balancing effective corona discharge mitigation, moderating ice adhesion, and enhancing corrosion resistance, making it a promising solution for improving the performance and longevity of high-voltage transmission lines.