Experimental Investigation of Durability Properties of Polymer Coated Pumice Aggregate Lightweight Concretes

Pumice aggregates with low density and high porosity are widely used in lightweight concrete. The high water retention ability of pumice aggregates adversely affects the properties of fresh concrete. Additionally, pumice aggregates' inadequate mechanical strength and durability hinder concrete performance. In recent years, research on coated aggregates has gained traction to improve the physical properties, mechanical strength, and durability characteristics of concrete. In this study, coarse pumice aggregates were coated with polyester and partially substituted with uncoated aggregates at ratios of 0%, 25%, 50%, 75%, and 100% in lightweight concrete formulations. Specific weight and water absorption tests were performed on the aggregates, while slump and unit weight tests were performed on fresh concrete mixtures. SEM-EDX analyses, unit weight, water absorbing capacity, sorptivity, compressive strength, freeze-thaw resistance, and sulfate resistance tests were performed on concrete specimens. The results indicated that the polyester coating significantly increased the specific weight of the aggregates and decreased the water absorption rates by up to 85%. Despite the coated aggregates resulting in decreased compressive strength of concrete specimens, they demonstrated reduced water absorbing capacity and sorptivity characteristics relative to reference concrete. Moreover, concrete made with coated aggregates exhibited better results in freeze-thaw and sulphate resistance tests.