Investigation of cyclic water infiltration and dry-out in coated spruce using finite-element simulations

Accurate prediction of moisture distributions in wood is among the most critical challenges in timber engineering. Achieving this requires a well-coordinated comparison of experimental methods and simulation tools. While significant progress has been made in developing simulation tools in recent years, a lack of experience with and trust in these tools continues to hinder broader implementation, especially when it comes to free water and its absorption. Investigations and model advancements have allowed for the simulation of increasingly complex cases, including one-dimensional moisture transport above the fiber saturation point (FSP) in coated boards and below FSP in coated glued laminated timber (GLT). However, free water flow in coated GLT beams has not yet been addressed, which can become problematic in case of extreme scenarios, such as water infiltration. In this study, we demonstrate that the multi-Fickian free water transport model developed by some of the authors can successfully simulate three-dimensional coated cases. Uncoated and coated boards and GLT members were subjected to cyclic wetting and drying, both experimentally and numerically. To simplify the calibration process of the mass transfer coefficient of free water-identified as the most significant parameter for the simulation of free water transport-experiments previously conducted by some of the authors were simulated. Based on the simulation results, approaches for an initial estimation of the mass transfer coefficient were developed. If the water uptake of coated specimens is measured three days after continuous soaking in water and the result exceeds a specific limit, the coefficient can be sufficiently predicted. The simulation and experimental results show a good agreement.

The online version contains supplementary material available at 10.1007/s00226-025-01629-7.