Influence of the laser-plume interaction on the beam profile during deep-penetration welding with coherent beam...

A high-power laser beam profiling system was set up to investigate the influence of the interaction between the laser beam and the process emissions during welding with a shaped beam profile. A positional instability of the beam on the workpiece in the order of magnitude of tens of µm and noticeable distortions of the beam shape were observed when no cross jet was used. Both perturbations were reduced when a cross jet was applied to remove the process emissions from the beam path and minimized when the cross jet was positioned closest to the workpiece.