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Updated: May 29, 2025

A Rapid Method for Modeling a Variable Cycle Engine
Published on: August 13, 2019
Predictive modeling and optimization of SI engine performance and emissions with GEM blends using ANN and RSM
Farooq Shaik1, D Vinay Kumar1, N Channa Keshava Naik2
1Department of Mechanical Engineering, Vignan's Foundation for Science Technology and Research, Vadlamudi, Andhra Pradesh, India.
This study used Artificial Neural Networks (ANN) and Response Surface Methodology (RSM) to optimize a single-cylinder SI engine using Gasoline, Ethanol, and Methanol (GEM) fuel blends. The optimal E20 blend achieved high efficiency and low emissions.
Area of Science:
- Internal Combustion Engines
- Alternative Fuels
- Computational Modeling
Background:
- Optimizing engine performance and emissions is crucial for fuel efficiency and environmental impact.
- Gasoline, Ethanol, and Methanol (GEM) blends offer potential as alternative fuels for internal combustion engines.
- Predictive modeling and optimization techniques can accelerate the development of efficient fuel blends.
Purpose of the Study:
- To predict the performance and emissions of a single-cylinder SI engine using GEM blends.
- To optimize engine operating conditions for maximum performance and minimal emissions.
- To evaluate the effectiveness of Artificial Neural Network (ANN) and Response Surface Methodology (RSM) in engine optimization.
Main Methods:
- An Artificial Neural Network (ANN) model was developed to predict engine performance and emissions.
- Response Surface Methodology (RSM) was employed to optimize engine parameters and fuel blends.
- Experimental validation was performed to assess the accuracy of the ANN predictions.
Main Results:
- The ANN model achieved less than 5% error in predicting engine performance and emissions.
- Optimal operating conditions were identified as 2992.9 rpm engine speed and an E20-equivalent GEM blend.
- The optimized conditions yielded a brake thermal efficiency (B_The) of 34.63%, BSFC of 243.7 g/kW-hr, and low emissions (1.5% CO, 108.13 ppm HC, 1211.8 ppm NOₓ).
Conclusions:
- ANN and RSM are effective tools for optimizing engine performance with alternative fuel blends.
- The E20-equivalent GEM blend offers a favorable balance between engine efficiency and emissions.
- The study demonstrates a highly desirable combination of performance and emissions characteristics for the optimized engine setup.
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