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Droplets Impacting on Superheated Surfaces with Asymmetric Re-Entrant Microgrooves
Ting-Yu Hsu1, Hung-Chih Chen1, Chung-Te Huang1,2
1Department of Mechanical Engineering, National Taiwan University, Taipei, 10617, Taiwan.
Engineered surfaces with asymmetric re-entrant microgrooves (ARG surfaces) significantly improve droplet cooling on hot surfaces. These novel surfaces reduce droplet contact time and enhance heat transfer, even at extreme temperatures up to 725°C.
Area of Science:
- Materials Science
- Thermal Engineering
- Fluid Dynamics
Background:
- Droplet impact on hot surfaces is vital for thermal management.
- Efficient cooling requires rapid droplet detachment, directional shedding, and suppressed Leidenfrost effect.
- Existing surfaces fail to achieve all these simultaneously at high temperatures.
Purpose of the Study:
- To introduce and characterize novel asymmetric re-entrant microgroove (ARG) surfaces.
- To demonstrate simultaneous reduction in contact time, directional shedding, and Leidenfrost suppression.
- To develop a theoretical model for predicting Leidenfrost points (LFPs) on these surfaces.
Main Methods:
- Fabrication of ARG surfaces with asymmetric re-entrant microgrooves.
- Experimental droplet impact analysis at temperatures from 350 to 650°C.
- Development of a theoretical model for LFP prediction.
- Comparative thermal performance analysis using temperature profiling.
Main Results:
- ARG surfaces exhibit LFPs as high as 725°C.
- Contact times were below the theoretical limit across tested temperatures.
- Enhanced droplet velocities and displacement factors were observed.
- ARG surfaces showed superior cooling performance compared to plain silicon surfaces.
Conclusions:
- ARG surfaces offer a promising solution for efficient cooling in high-temperature applications.
- These surfaces overcome limitations of existing engineered surfaces for droplet thermal management.
- The developed theoretical model aids in designing surfaces with tailored LFP characteristics.
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