Structural Stability Assessment for Optimal Order Picking in Box-Stacked Storage Logistics

This study proposes a method for time-efficient order picking based on a structural stability assessment (SSA) when target boxes inside box-stacking storage (BSS) on multi-layer racks are removed. This method performs optimal order picking by generating a path to directly pick the target box without first picking the upper boxes in the BBS, if it is possible to pick the target box directly. The SSA algorithm generates images of the complement structure by removing the target box within BBS and uses them as input data for the CNN model to evaluate the stability of the structure. To create the CNN model, we generated a dataset using CoppeliaSim simulation, considering the size and shape of the overall structure of the BBS, the size and number of each box, and the number of target boxes. The accuracy of the generated CNN model was 95.1% on test data, while it achieved 97% accuracy when using real-world data. This validation process confirmed that the algorithm can be effectively applied to real BBS logistics environments to perform optimal order picking.