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Related Experiment Videos

The Rapidform process for automated thermoplastic socket production.

R M Davies, R B Lawrence, P E Routledge

    Prosthetics and Orthotics International
    |April 1, 1985
    PubMed
    Summary

    The Rapidform process offers precise, economical control in manufacturing prosthetic devices. This microprocessor-controlled system has advanced from below-knee to above-knee prosthetics, demonstrating its versatility and efficiency.

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    Area of Science:

    • Biomedical Engineering
    • Prosthetics and Orthotics
    • Manufacturing Technology

    Background:

    • The development of advanced prosthetic devices requires precise manufacturing control.
    • Existing methods for prosthesis fabrication may lack efficiency, accuracy, or adaptability.
    • Microprocessor-controlled systems offer potential for enhanced prosthetic design and production.

    Purpose of the Study:

    • To describe the development and application of the Rapidform process for prosthesis manufacturing.
    • To detail the materials and geometric considerations in a microprocessor-controlled double deformation process.
    • To evaluate the clinical and laboratory performance of the Rapidform system across various prosthesis types.

    Main Methods:

    • Development of a double deformation process under microprocessor control.

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  • Application of the Rapidform system to modular below-knee prostheses, supracondylar/suprapatellar suspension systems, Syme's, and above-knee sockets.
  • Clinical and laboratory testing and analysis of the manufactured prostheses.

    • Main Results:

    • The Rapidform process provides swift, accurate, and economical operation in socket production.
    • The system demonstrated flexibility and technical sophistication adaptable to various prosthetic needs.
    • The technology requires only standard single-phase mains electricity, simplifying its integration.

    Conclusions:

    • The Rapidform process represents a pioneering advancement in computer-based prosthetic manufacturing.
    • The system offers complete control over the manufacturing of a wide range of prosthetic sockets.
    • Rapidform is a viable, high-technology solution for modern prosthetic fabrication.