Production of polysaccharide and protein edible films: Challenges and strategies to scale-up

Polymeric films are among the main packaging materials used by food industry, and they can be produced using petrochemical-based polymers and biopolymers. Although the use of petrochemical-based polymers for food packaging is associated with a harmful impact on the environment, and human health through direct contact with food, the food industry cannot avoid their use due to the lack of fully viable alternatives. Therefore, there is an imperative need for potential food packaging alternatives made from natural, bio-based polymers that should be safe and biodegradable. In this group, edible polysaccharides and proteins present several advantages, making them green and safe alternatives. Therefore, several pilot and semi-commercial attempts have been made to commercialize the production of edible packaging materials. However, their industrial-scale production still presents big challenges. These challenges are related to the properties of edible biopolymers, such as low elasticity and high hygroscopicity, and, others are associated with the commercial-scale manufacturing technologies, which causes a slower implementation of edible films at the industrial level. This study aims to discuss edible films' main properties and limitations and propose possibilities for their industrial-scale production, focusing on maintaining their natural and ecofriendly food packaging with evolved functionalities.