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Analysis and optimization of cortical bone drilling process based on stochastic optimization.

Ghodratollah Taheri1, Reza Saeidi Abueshaghi2, Farbod Setoudeh2

  • 1Department of Mechanical Engineering, Faculty of Mechanical Engineering, Arak University of Technology, Arak, Markazi, Iran.

Proceedings of the Institution of Mechanical Engineers. Part H, Journal of Engineering in Medicine
|March 13, 2025
PubMed
Summary
This summary is machine-generated.

Optimizing bone drilling parameters like speed and feed rate is crucial for orthopedic surgery. Controlling temperature below 47°C prevents thermal necrosis and improves surgical outcomes.

Keywords:
Rotational SpeedSPSA optimizationbone drillingfeeding speedsensitivity analysistemperature controltool diameter

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Area of Science:

  • Orthopedic surgery
  • Biomaterials engineering
  • Surgical tool development

Background:

  • Bone drilling is critical for orthopedic procedures but generates heat, risking thermal necrosis.
  • High temperatures (>47°C) damage bone cells, causing micro-cracks and structural damage.

Purpose of the Study:

  • To investigate the impact of drilling parameters on bone temperature.
  • To optimize drilling parameters for improved orthopedic surgery outcomes.
  • To mitigate the risk of thermal necrosis during bone machining.

Main Methods:

  • Laboratory experiments analyzing rotational speed, feed rate, and tool diameter.
  • Statistical modeling using Analysis of Variance (ANOVA).
  • Sensitivity analysis and optimization using Simultaneous Perturbation Stochastic Approximation (SPSA).

Main Results:

  • Drilling parameters significantly influence temperature generation.
  • Optimized parameters effectively control temperature during bone drilling.
  • Bone type and material properties affect temperature fluctuations.

Conclusions:

  • Parameter optimization is vital for enhancing orthopedic procedures.
  • Effective temperature management reduces the risk of thermal necrosis.
  • This research provides a framework for safer and more effective bone drilling.