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Evaluating biomechanical risks in manual material handling: an ergonomic intervention approach
Neelesh Kr Sharma1, Mayank Tiwari1, Atul Thakur1
1Department of Mechanical Engineering, Indian Institute of Technology Patna, Patna, India.
Ergonomics
|March 14, 2025
Summary
Manual waste handling causes musculoskeletal disorders (MSDs). New equipment designs significantly reduced worker strain, improved posture, and doubled productivity, enhancing overall well-being and safety in waste management tasks.
Area of Science:
- Occupational Health
- Ergonomics
- Waste Management Engineering
Background:
- Manual waste handling poses significant risks of musculoskeletal disorders (MSDs) to workers, particularly affecting the lower back, knee, and neck joints.
- Traditional waste scraping and picking tasks are associated with high physical demands and potential for injury.
Purpose of the Study:
- To develop and evaluate enhanced cleaning equipment designed to mitigate MSD risks in manual waste handling.
- To improve worker well-being and safety through iterative ergonomic design interventions.
Main Methods:
- A study involving 92 waste workers focused on identifying risks in scraping and picking tasks.
- Iterative design processes were used to create three versions of enhanced cleaning equipment.
- Comparative ergonomic assessments were conducted to measure improvements in postural scores, spinal forces, and working heart rate (HR).
Main Results:
- Significant reductions in postural scores (67%) and spinal forces (up to 58%) were observed.
- Average working heart rate (HR) decreased by 4%, and pain frequency and severity were notably reduced.
- Worker productivity doubled, with high acceptability ratings for the new equipment.
Conclusions:
- Ergonomic interventions and improved equipment design can substantially reduce the physical risks associated with manual waste handling.
- The developed enhanced cleaning equipment demonstrates potential for boosting worker well-being and enhancing safety in waste management.
- This study highlights the effectiveness of applying ergonomic principles to traditional cleaning practices to prevent occupational injuries.

