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Application of a 3D printed wig protection device after decompressive craniectomy
Shasha Ma1, Chenglong Li1, Yue Gu2
1Neurosurgery Department, Binzhou Medical University Hospital, Binzhou, 256600, China.
Scientific Reports
|March 20, 2025
Summary
3D-printed wig protectors improved skull defect protection after surgery. Patients reported better aesthetics and quality of life, with fewer secondary injuries compared to standard care.
Area of Science:
- Neurosurgery
- Biomedical Engineering
- Materials Science
Background:
- Decompressive craniotomy (DC) surgery can leave patients vulnerable to skull defects.
- Standard care protocols for skull protection may have limitations.
- 3D printing technology offers potential for customized medical devices.
Purpose of the Study:
- To evaluate the efficacy and patient experience of 3D-printed wig protectors for skull protection post-DC surgery.
- To compare outcomes between patients receiving 3D-printed wig protectors and those receiving standard care.
Main Methods:
- A single-center, prospective trial involving 25 patients undergoing DC surgery.
- Patients were divided into a control group (standard care) and an experimental group (3D-printed wig protection).
- Outcomes assessed included reinjury, wear duration, skin reactions, pain, aesthetics, and Quality of Life (QLQ-C30) over 12 weeks.
Main Results:
- The experimental group showed a trend towards lower secondary injury rates (0 vs. 3).
- Patients using 3D-printed protectors reported significantly better self-assessed aesthetics (P=0.025) and QLQ-C30 scores (P=0.041) at 3 months.
- The 3D-printed protector weighed 132.3 ± 11.98 g, with no initial reports of pain or discomfort in the experimental group.
Conclusions:
- 3D-printed wig protectors represent a promising advancement in post-decompressive craniotomy skull protection.
- This innovative approach enhances patient-reported outcomes, including aesthetics and quality of life.
- Further research may explore wider adoption and long-term benefits of custom 3D-printed protective devices.

