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Purification of a non-enveloped virus using sequential aqueous two-phase extraction.

Natalie M Nold1, Seth A Kriz1, Sheridan Waldack2

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This study optimized a two-step aqueous two-phase system (ATPS) for purifying viruses. The improved method enhances virus recovery and impurity removal, crucial for cost-effective vaccine manufacturing.

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Downstream processingElectrostatic interactionsHydrophobic interactionsLiquid-liquid extractionSalting-out

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Area of Science:

  • Biotechnology
  • Bioprocessing
  • Virology

Background:

  • Virus-based vaccines and therapies require scalable and cost-effective purification.
  • Aqueous two-phase systems (ATPS) with polyethylene glycol (PEG) and citrate offer high recovery but pose downstream processing challenges.
  • Viruses are often partitioned into viscous PEG-rich phases or interfaces in ATPS.

Purpose of the Study:

  • To develop a second ATPS step for efficient virus extraction into the citrate-rich phase.
  • To optimize ATPS parameters for improved virus purification and downstream compatibility.
  • To enable industrial-scale, cost-effective viral vector manufacturing.

Main Methods:

  • Investigated ATPS performance by varying PEG molecular weight, phase component concentrations, volume ratios, salt type, pH, and glycine addition.
  • Focused on optimizing parameters for the extraction of non-enveloped porcine parvovirus (PPV).
  • Implemented a two-step ATPS process with adjusted chemical conditions between steps.

Main Results:

  • Achieved 66% recovery of infectious PPV with 2.0 log removal of host cell proteins and 1.0 log removal of host cell DNA.
  • Optimized parameters included pH shift, reduced phase component concentrations, and increased citrate-rich phase volume ratio.
  • An 8 kDa PEG molecular weight facilitated a pH shift without precipitation; glycine and phosphate salts showed no significant recovery improvement.

Conclusions:

  • The optimized two-step ATPS significantly improves virus recovery and impurity removal.
  • This method addresses downstream processing challenges associated with traditional ATPS.
  • The process shows promise for continuous, low-cost manufacturing of viral vectors for vaccines and therapies.