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Dual Function Materials Enabling Human Space Flight: Carbon Dioxide Capture and Conversion for Life Support on Crewed
Jonathan D Wells1, Grace A Belancik2
1KBR, NASA Ames Research Center, Moffett Field, California 94035, United States.
Chem & Bio Engineering
|April 2, 2025
Summary
Dual function materials (DFMs) efficiently capture and convert carbon dioxide (CO2) into water. This recycling process is crucial for long-duration spaceflight, outperforming current systems with moist air.
Area of Science:
- Materials Science
- Chemical Engineering
- Aerospace Engineering
Background:
- Accumulation of carbon dioxide (CO2) in spacecraft cabins poses a significant risk to astronaut health.
- Direct air capture of CO2 is vital for mitigating climate change on Earth.
- Current CO2 removal systems require dry air, increasing complexity and resource demands.
Purpose of the Study:
- To investigate the efficacy of dual function materials (DFMs) for capturing and converting CO2 from simulated spacecraft cabin air.
- To evaluate DFM performance under realistic, humid conditions relevant to human spaceflight.
- To assess DFMs as a potential recycling solution for CO2, producing water.
Main Methods:
- DFMs were tested for CO2 capture and conversion capabilities using gas mixtures simulating astronaut cabin air (1500-3000 ppm CO2).
- Experiments were conducted with both dry and moist air inlets to assess the impact of humidity.
- CO2 capacity and uptake rates were measured under varying conditions.
Main Results:
- DFMs demonstrated a nearly fourfold increase in CO2 capacity and a tenfold increase in uptake rates with moist air compared to dry air.
- The wet CO2 capture capacity of the DFM was found to be comparable to current state-of-the-art sorbents used on the International Space Station (ISS).
- Unlike ISS systems, DFMs maintain high performance in the presence of moisture, eliminating the need for pre-drying.
Conclusions:
- DFMs offer a promising, integrated solution for CO2 removal and recycling in spacecraft, converting CO2 into water.
- The superior performance of DFMs with moist air presents a significant advantage over existing technologies, simplifying system design.
- This technology has the potential to substantially reduce mass, size, power consumption, and complexity, enabling longer human space missions.
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