Study on the Calculation Method of Hansen Solubility Parameters of Fuel Cell Ionomers

Accurately determining the Hansen solubility parameters (HSPs) of fuel cell ionomers is crucial for optimizing the dispersion and dispersive state of the ionomer in fuel cell catalyst inks. This directly impacts the structure and coating process of the catalyst layer in proton exchange membrane fuel cells (PEMFCs). The Hansen solubility parameters (HSPs) of the Nafion ionomer were calculated by the Hansen solubility parameter software (HSPiP), inverse gas chromatography (IGC), and group contribution methods. The applicability and accuracy of the different algorithms are discussed. It was found that the solubility parameters (SPs) measured by the HSPiP method were higher, while the SPs measured by the IGC and group contribution methods were lower. However, for the ionomer with both a hydrophobic backbone and hydrophilic side chain, the HSPiP method offered a more reasonable HSP determination method. The dual HSPs of Nafion calculated by the HSPiP method were found to be δ_d = 16.4 MPa^1/2 (dispersion force), δ_p = 10.5 MPa^1/2 (polar interaction), and δ_h = 8.9 MPa^1/2 (hydrogen bonding) for the hydrophobic backbone and δ_d = 15.2 MPa^1/2, δ_p = 11.7 MPa^1/2, and δ_h = 15.9 MPa^1/2 for the hydrophilic side chain. These results provide a thermodynamic basis for solvent design in fuel cell catalyst-layer fabrication.