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Accelerating concrete curing is achieved by applying heat and additional moisture. This process accelerates the hydration of the cement, resulting in an earlier strength gain in the concrete. Steam curing is a method wherein the concrete products are either transported through a chamber on a conveyor belt or encased in plastic, allowing steam at atmospheric pressure to circulate freely around them. This process begins with a phase of moist curing that typically lasts between 3 to 5 hours, after...
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Full Coupling Modeling on Multi-Physical and Thermal-Fluid-Solid Problems in Composite Autoclave Curing Process.

Zhuoran Yang1, Luohong Liu2, Dinghe Li1

  • 1Sino-European Institute of Aviation Engineering, Civil Aviation University of China, Tianjin 300300, China.

Materials (Basel, Switzerland)
|April 24, 2025
PubMed
Summary
This summary is machine-generated.

This study developed a multi-physical model to simulate composite autoclave curing, revealing how airflow impacts the process. A bidirectional coupling method proved efficient, offering similar accuracy with reduced computational cost.

Keywords:
autoclave curing processcomposite laminatesfull coupling modelingmulti-physical problemthermal–fluid–solid coupling problem

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Area of Science:

  • Materials Science and Engineering
  • Computational Fluid Dynamics
  • Mechanical Engineering

Background:

  • Autoclave curing is critical for composite material manufacturing.
  • Understanding external airflow's influence on curing is essential for process optimization.
  • Existing models may not fully capture the complex thermal-fluid-solid interactions.

Purpose of the Study:

  • To develop and validate a multi-physical, thermal-fluid-solid coupling model for autoclave curing simulation.
  • To investigate the influence mechanism of external airflow on the composite curing process.
  • To compare the efficiency and accuracy of unidirectional and bidirectional coupling schemes.

Main Methods:

  • Utilized the extended layerwise method (XLWM) for composite laminate simulation.
  • Employed the finite volume method for simulating heating airflows.
  • Performed thermo-chemical-mechanical-seepage analysis on composite laminates.
  • Developed a weak coupling method (unidirectional and bidirectional) to address thermal-fluid-solid interactions.

Main Results:

  • The developed model successfully simulated the autoclave curing process.
  • The bidirectional coupling scheme demonstrated comparable accuracy to unidirectional coupling.
  • The bidirectional coupling scheme significantly reduced computational resource consumption.

Conclusions:

  • The multi-physical model effectively captures the influence of external airflow on composite autoclave curing.
  • Bidirectional coupling is a more computationally efficient approach for simulating these coupled phenomena.
  • This research provides a foundation for optimizing autoclave curing processes through advanced simulation.