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A Low-Power Electrothermal Flexible Actuator with Independent Heating Control for Programmable Shape Deformation.
Shen Dai1, Zhiyao Ling1, Han Gong1
1School of Optoelectronic and Communication Engineering, Xiamen University of Technology, Xiamen 361024, China.
Micromachines
|April 26, 2025
Summary
This study introduces a novel electrothermal actuator using a silver paste/Kapton/PDMS composite. It demonstrates large-angle, fast, low-voltage bending with programmable multi-mode deformations for advanced robotics.
Area of Science:
- Materials Science
- Robotics Engineering
- Actuator Technology
Background:
- Flexible actuators are crucial for intelligent robotics and wearable devices.
- Conventional actuators struggle with high voltages, poor control, and limited deformation modes.
- These limitations hinder the development of complex, programmable dynamic systems.
Purpose of the Study:
- To develop a low-voltage, highly controllable, multi-mode programmable electrothermal actuator.
- To enable precise and adjustable deformation through programmable thermal control.
- To overcome limitations of conventional actuators for advanced applications.
Main Methods:
- Fabrication of an electrothermal actuator using a conductive silver paste/Kapton/PDMS composite structure.
- Utilizing programmable thermal control for precise deformation adjustments.
- Experimental validation of actuator performance, including bending angle, response time, and voltage requirements.
Main Results:
- Achieved a large-angle bending of ~203° in 12 s at a low driving voltage of 2.0 V.
- Demonstrated programmable deformation modes: local, symmetric, and sinusoidal bending.
- Outperformed a PTFE/MXene/PI structure with a 64% increase in bending angle and 70% faster response time.
Conclusions:
- The proposed silver paste/Kapton/PDMS actuator offers significant improvements over traditional designs.
- The actuator provides high controllability, multi-mode programmability, and low-voltage operation.
- Potential applications include flexible robotics, wearable devices, and space-deformable antennas.

