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Updated: May 10, 2025

Stereolithographic 3D Printing with Renewable Acrylates
Published on: September 12, 2018
Carbohydrate-Based Polyester and Amino Acid Polyester Photocrosslinker and Their Resin Formulation for 3D Printing
Ganesh N Kamble1,2, Dheeraj Chandra Joshi3, Utreshwar A Gavhane3
1Polymer Science and Engineering Division, CSIR-National Chemical Laboratory, Dr. Homi Bhabha Road, Pashan, Pune, 411008, India.
This study introduces novel bio-based polyesters for 3D printing resins. These sustainable materials offer enhanced thermal properties and tunable degradation, paving the way for eco-friendly additive manufacturing.
Area of Science:
- Polymer Chemistry
- Materials Science
- Sustainable Chemistry
Background:
- The development of sustainable and biodegradable materials is crucial for reducing environmental impact.
- Bio-based polyesters offer a promising alternative to petroleum-based plastics.
- 3D printing technology requires advanced resin formulations with tailored properties.
Purpose of the Study:
- To design and synthesize novel fully bio-based polyesters for photocurable resin applications.
- To investigate the impact of these bio-based polyesters on the properties of 3D-printed materials.
- To evaluate the degradation behavior of the 3D-printed polymer networks.
Main Methods:
- Synthesis of carbohydrate-based diol (Manx) and dimethyl ester (Galx).
- Formulation of photocurable resins incorporating carbohydrate polyester into hydroxyl ethyl methacrylate (HEMA).
- 3D printing of complex structures and characterization of thermal and degradation properties.
Main Results:
- Successful synthesis of fully bio-based polyesters from carbohydrate sources.
- 3D-printable resin formulations with good shape fidelity were developed.
- Incorporation of carbohydrate polyester enhanced the glass transition temperature of 3D-printed objects.
- Demonstrated tunable degradation: higher enzymatic erosion and complete degradation in basic conditions, stability in acidic conditions.
Conclusions:
- Novel bio-based polyesters can be effectively utilized in 3D printing resin formulations.
- These materials offer improved thermal stability and controllable degradation profiles.
- The findings support the development of sustainable and environmentally responsive 3D printing materials.
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